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From start to finish, SMT can handle all of your sheet metal fabrication needs. Our investment in our state-of-the-art facility, equipment, and highly-trained and motivated staff allows us to handle any project, large or small.
![Cog Wheel and Wrench](https://smtcoinc.com/wp-content/uploads/2021/02/engineering-icon.png)
Engineering
We design for manufacturability.
SMT has established engineering manufacturing services, cost-effective fabrication, quality, and complex assemblies.
We can work with existing designs or work with clients to develop the best total cost solution for their application. With an extensive capability of fabrications, forming and coatings, SMT is the one-source solution for world-class clients. We also provide well-thought-out logistic solutions to ensure the best supply chain for your needs.
Quality is “built into” our processes. We also utilize continual audits to ensure the accuracy of process-critical and functional critical dimensions, maintaining a world-class degree of quality.
Engineering Equipment
- SIX SEATS OF KUBOTEC KEYCREATOR
- FOUR SEATS OF AMADA AP100 PROGRAMMING SOFTWARE
- THREE SEATS OF MERRY MECH PROGRAMMING SOFTWARE
- TWO SEATS OF NCELL DIAMOND CAM PROGRAMMING SOFTWARE
- TWO SEATS OF TRUMPF TRUE TOPS PROGRAMMING SOFTWARE
![Cutting/Punching Icon](https://smtcoinc.com/wp-content/uploads/2021/02/punching-icon.png)
Cutting/Punching
SMT’s Fabrication department utilizes the latest innovations in technology and methods to provide a superior quality product.
We have fiber laser technology to process both thin and thick materials without a cutting lens change or manual setup. We have cutting power up to 9kW that optimizes the laser mode and Beam Parameter Product based on the material thickness being processed.
SMT’s programmable fiber optic and CO2 laser cutting services eliminate expensive hard tooling and minimizes setup costs. Programming is done directly from CAD data. This state-of-the-art equipment cuts metal up to 1″ thick while maintaining tolerances at speeds of up to 1400 inches per minute.
Cutting/Punching Equipment
- ONE AMADA 9000W ENSIS FIBER LASER 5’X10′
- ONE MITSUBISHI ML3015EX-F40 4000W FIBER LASER 5’X10′
- ONE TRUMPF 3000W L1030 FIBER LASER 5’X10′
- ONE TRUMPF 2400W 2530 C02 LASER 4’X8′
- ONE AMADA EMK 3612 AUTOMATED PUNCHING CELL
- ONE AMADA VIPROS QUEEN AUTOMATED PUNCHING CELL
- ONE AMADA SP-30 FABRICATOR
- ONE AMADA CS 220 NOTCHER
- ONE MINSTER 75 TON PUNCH PRESS
![Forming Icon](https://smtcoinc.com/wp-content/uploads/2021/02/forming-icon.png)
Forming
SMT combines our operator’s expertise with the proper equipment to offer our clients top versatility for bending and forming.
SMT’s facilities feature Press Brakes ranging from 35 tons to 300 tons, with lengths ranging from 8′ to 14′ feet in length.
Our machines offer features such as:
- CNC Controls, which ensure ongoing part consistency.
- Back gauging for superior part positioning. (6-Axis).
Forming Equipment
- ONE AMADA HG2204 14′ 247 TON PRESS BRAKE WITH SHEET ASSIST
- ONE AMADA HRB2204 14′ 247 TON PRESS BRAKE
- TWO TOYOKOKI HYB-125 12’&14′ 125 TON PRESS BRAKES
- TWO MITSUBISHI BH8525 8′ – 95 TON PRESS BRAKES
- ONE AMADA 6′ – 50 TON PRESS BRAKE
- ONE DIACRO 6′ – 50 TON PRESS BRAKES
![Welding Icon](https://smtcoinc.com/wp-content/uploads/2021/02/welding-icon.png)
Welding
SMT has earned its reputation as one of the premier manufacturers of large fabrications, weldments, and sub-assemblies. We would love to put our welding expertise to work for you.
Our national award-winning welding departments offer wire welding including GMAW (aka: MIG), GTAW (aka: TIG, Heliarc), Aluminum, Brazing, and Pulse Heliarc. SMT also provides spot, projection, and stud welding for metal cabinets and all types of small precision parts.
We train, test, and audit our personnel to ensure we excel in world-class welding techniques. In addition, we also utilize third-party calibration, monthly internal auditing, and regular upgrades to our state-of-the-art equipment, and robotic welding to ensure our capabilities are at peak quality.
Welding Equipment
- ONE LINCOLN FAB-PACK ROBOTIC WELDER
- ONE MILLER INVISION 352 MPA MIG WELDER
- SIX MILLER CP-300 MIG WELDERS
- THREE LINCOLN CV-300 MIG WELDERS
- TWO MILLER DYNASTY 200 TIG WELDERS
- THREE MILLER DYNASTY 350 TIG WELDERS
- ONE MILLER SYNCROWAVE 250 DX TIG WELDER
- ONE MILLERMATIC DVI MIG WELDER
- ONE MILLERMATIC 251 MIG WELDER
- ONE OTC TURBO PULSE 350 MIG WELDER
- ONE MILLER DELTAWELD 451 MIG WELDER
- ONE TJ SNOW SPOT WELDER
- TWO SCIAKY SPOT WELDERS
- TWO NELSON MODEL 101 SERIES 4500 STUD WELDER
- ONE NELSON NCD + 1600 STUD WELDER
![Powder Coating Machine](https://smtcoinc.com/wp-content/uploads/2021/02/powder-coating-icon.png)
Powder Coating & Silk Screen
SMT offers a state-of-the-art, production powder coating system designed to deliver superior results. The Nordson ColorMax® 2 quick color change powder spray system is optimized for efficient, repeatable powder application and 10-minute color changes with 98% reclaim. The booth has 14 automatic guns and two manual decks.
Our 6-stage zirconium pretreatment is environmentally friendly and increases salt spray results to 1400 hours. Our conveyer is robust and supports 100 lbs. per foot allowing large cabinets to run on the line with ease. Our powder coating configuration is very flexible and able to accommodate most geometries and metal thicknesses. We offer many colors with textured or smooth finishes to match our customers’ needs. All finishes are environmentally friendly and process-controlled per ISO-9001 quality standards.
SMT offers a manual paint booth and cure process able to support assemblies up to 10’x10’x25′.
SMT provides silk screening on fabricated items. We have the ability to screen on a recessed surface and apply UV coatings for outdoor applications. We burn our own screens in-house to ensure your product meets our exacting standards.
Powder Coating & Silk Screen Equipment
- ONE AUTOMATIC POWDER COAT LINE
- NORDSON COLORMAX POWDER SYSTEM
- SIX STAGE ZIRCONIUM WASH SYSTEM
- 1400′ POWDER LINE PRODUCT CONVEYOR
- 42″X 72″ PRODUCT OPENING
- FULLY ENCLOSED SYSTEM; RATED CLASS “A”
- ONE MANUAL POWDER BOOTH
- ONE 15′ WIDE MANUAL PAINT BOOTH
- ONE 10’X10’X25′ NATURAL GAS FIRED BATCH OVEN
- ONE MANUAL POWER WASH SYSTEM
- ONE TIMESAVER SANDER
- ONE WET/DRY TUMBLING BARREL
![Assembly](https://smtcoinc.com/wp-content/uploads/2021/02/assembly-icon.png)
Assembly
SMT provides mechanical and electro-mechanical assembly services to meet your demands. We are ESD compliant to assemble and test electrical assemblies. We assist with high-level assembly integration with commodity-type electronics, including fans, circuits, LEDs, etc. This includes high-pot, polarity, and continuity testing of electronics.
Our clients greatly benefit by assembling the various items and shipping them the completed product or turnkey. We welcome the opportunity to assist you in maximizing your procurement efforts. We invite you to visit our facility to see how SMT is winning world-class companies’ business in today’s competitive market.
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Quality Control
SMT takes a diligent and dedicated approach to quality. We view quality as an effective business strategy with a strong return on investment. Our quality system is based on Continuous Improvement with ISO 9000:2015 as the base. Although we are proud of our ISO Quality Systems, we know that Outgoing Quality takes more than just a certificate. It takes a team effort of well-qualified employees with the appropriate resources, empowerment, environment, and motivation to make the system work. SMT’s Quality staff is highly trained in the areas of Quality Planning, Metrology, Geometric Dimensioning, and Tolerancing. SMT’s quality department is equipped with measurement systems that are state-of-the-art in technology.
Quality Management System
- ISO 9001:2015
- Process and Assembly Line Audits with a focus on process control.
- Process capability that is proven at validation and monitored during production.
- Specialized validations for paint and weld operations.
Quality Control Equipment
- FARO ARM QUANTUM M 3.5 M 7 AXIS PORTABLE CMM
- ELCOMETER 456 DRY FILM THICKNESS GAUGE
- LONGACRE- PUSH OUT FORCE SCALE
- SCIENTECH – ZSA 210 4 PLACE BALANCE (COATING WT.)
- FLUKE 1587 MEGA OHM METER
- ELCOMETER 550 NON-DESTRUCTIVE POWDER THICKNESS GAUGE
- X-RITE SP-68 SPECTROPHOTOMETER
- BYK 60° GLOSS METER
- DICKSON ONE ETHERNET LOGGER – TEMPERATURE AND HUMIDITY LOGGER FOR POWDER ROOM
- DATAPAQ – OVEN TEMPERATURE LOGGER
- ICP-159 LIGHT METER
- OAKTON – PH AND TDS TESTERS